Cellodextrins are functional carbohydrates that are expected to be promising water-soluble dietary fibres. They can act as a prebiotic ingredient and, therefore, have a positive effect on health: Prebiotics are stimulating the immune system, regulating the gastrointestinal function or preventing from carcinogenesis for example. An important criterium for prebiotic components is that they are not digested by humans. Cello-oligosaccharides (COS), also known as cellodextrin meet this requirement and are, therefore, one of the main target products of the CARBAFIN project.
The recent publication explains the enzymatic production of COS at larger scale in order to bring the technology that has been proven previously, to the next level and to open the door towards industrial application. The CARBAFIN researchers from acib and TU Graz together with researchers from BOKU demonstrate the soluble COS production to approximately 100 gram per litre in a 20 mL reaction volume. The enzymatic reaction turned out to be very efficient and to provide a product with a very satisfying yield and purity from simple and expedient substrates. The stimulation of growth among probiotic bacteria was also shown.
Cellobiose, the simplest cellodextrin, is one of CARBAFIN’s target products, derived from sugar (glucose) molecules. The biocatalytic production process is divided into two steps:
Enzyme No. 1 (sucrose phosphorylase) produces an activated glucose component from sucrose, namely glucose-1-phosphate.
Enzyme No. 2 (cellobiose phosphorylase) uses the glucose-1-phosphate from the prior reaction and glucose for producing cellobiose.
For a cascade reaction like this, a combined process within one cell would be beneficial. But convincing the cell to do so, comes along with a huge effort of research. The CARBAFIN team was successful in designing an appropriate tool (plasmid) that allows the co-production of the two enzymes in perfect relation to each other. The obtained process and derived knowledge can be easily transferred to other cascadic reactions like this and, therefore, is of broad interest across the whole field of biocatalysis.
In the recently published Green Chemistry Article, the CARBAFIN team of acib GmbH describes the efficient separation of fructose during enzymatic production of Glucosylglycerol.
The sucrose-based reaction comes along with a significant fructose fraction as a side product. For commercial use, fructose needs to be separated from the main product (glucosylglycerol). The idea of the CARBAFIN project is to generate value of this “waste” part in order to strengthen the project derived glycosylation technology. Therefore, a high efficiency and purity after separation efforts would be highly desirable!
The team developed a protocol for reactive extraction that delivered a recovery of 90% glucosylglycerol and 83% fructose at a purity degree of 90%!
We are proud to present our recent review about oligosaccharide production and its downstream processing. Oligosaccharides are an important ingredient for not only food and feed but also cosmetic products. The biocatalytic production processes offer a variety of advantages compared to chemical synthesis, such as an improved sustainability, environmental-friendliness and a lower energy effort. However, a successful production process requires an efficient downstream processing in terms of yield and costs. The review gives a good overview about actual unit operations and their corresponding separation principles. Our authors shed a light on membrane technologies (eg nanofiltration), chromatographic methods or solvent extractions, for example. Furthermore, they discuss the combination of different approaches. Access the full article from the Journal “Biotechnology Advances” here: https://doi.org/10.1016/j.biotechadv.2020.107568
The synthesis of cello-oligosaccharides is a multistep process, which consists of several enzymatic reactions. For the sake of efficiency, biotechnologists would prefer to string these steps together (enzyme cascades), but this is challenging. Enzymes need to be recycled in order to keep their functionality. The recycling process is easier when enzymes are immobilized, but this process is well developed only for single enzymes so far. The actual CARBAFIN paper presents a controlled co-immobilization of three enzymes (glycoside phosphorylases) for the conversion of sucrose and glucose into soluble cello-oligosaccharide chains. The system is highly active AND recylable!
This is a very important step forward, since multienzyme cascades play an important role in synthetic carbohydrate chemistry.
Picture credits: Pixabay (Symbol for immobilized enzymatic cascades)
Glucosylglycerol (GG) is one of the main CARBAFIN targets that is an attractive compound for commercial applications in the cosmetics as well as the food industry. The enzymatic GG-production comes along with a high excess of glycerol, when using the enzyme sucrose phosphorylase. For the final product, glycerol needs to be removed and our CARBAFIN team found a good solution: nanofiltration. The researchers screened membranes at different varied pressure and temperature. The most suitable separation was achieved with a specific polyamide membrane and after 6 filtration cycles glycerol could be completely removed.
AVA Biochem had an interesting press release on 31st January 2020 about their cooperation with Michelin group:
[AVA Biochem has developed, patented and piloted a fully water-based
process for the conversion of industrial sugars into the 100% bio-based molecule 5-HMF. This platform chemical is ideally positioned to replace petroleum-sourced chemicals in various mass-market applications, due to its versatility, non-toxicity and bio-sourcing. Applications include biopolymers (such as yarns, films, bottles and other packaging) as well as resins and adhesives, where 5-HMF replaces highly toxic formaldehyde. With the common goal to further implement 5-HMF in various materials and chemical applications, AVA Biochem has entered into a Joint Development Agreement with the Michelin Group.
This collaboration aims to establish the world’s first commercial-scale production plant of 5-HMF, and to ultimately bring novel product applications onto the market based on this versatile chemical. These applications are all targeted to improve the performance, economics, sustainability (low carbon footprint) and safety (non-toxicity) of a variety of both consumer goods and industrial
“We are proud to be working together with one of the most innovative players in their industry. The collaboration with Michelin represents a powerful opportunity to develop eco-friendly industrial products. It is an important step forward in AVA Biochem’s ambition to become a preferred partner and key provider of sustainable chemicals solutions and worldwide licenses to industrial and consumer goods groups”, says Peter Achermann, Chairman & Co-Founder of AVA Biochem.
Christophe Rahier (Michelin Senior vice president, Strategy and new businesses High Tech Materials) says: “This collaboration demonstrates the ability of AVA Biochem to master their new process. We will contribute to its know-how in the industrialization and evaluation of the performance of these products in different applications. This collaboration also illustrates Michelin’s growing interest in “green chemistry”, in line with our sustainable development strategy
and our vision of tomorrow’s mobility.”]
In CARBAFIN, AVA Biochem is currently testing the chemical-technical feasibility of using the fructose streams from cellodextrin or glucosylglycerol synthesis for the 5-HMF production. Therefore, they have installed a CARBAFIN mini reaction plant. We are curious about the results, stay tuned!
The CARBAFIN team is proud to present another peer-reviewed publication about improved cellodextrin production processes! Cellodextrins are oligosaccharides that have promising applications as nutrial ingredients as long as they are soluble enough. The solubility mainly depends on the degree of polymerization, which is an important parameter for the biotechnological production.
The recent publication proposes a cascade approach by using three enzymes (glycoside phosphorylase cascade) for the conversion of sucrose and glucose into short-chain (soluble) cellodextrins. Our CARBAFIN team identified the three major factors that are crucial for an efficient reaction: the ratio of enzyme activity, the ratio of sucrose and glucose (substrate) and the phosphate concentration used. The article describes a balanced approach for product solubility control and yield and gives some important hints about upstream and downstream processing.
For reading the full article, please follow the link. The article was published in the Biotechnology Journal (Nov. 2019).
From 18th to 20th November the CARBAFIN took the great opportunity to exhibit its concept at the H2020 corner of the European Summit of Industrial Biotechnology (esib 2019, www.esib.at). About 500 attendees from all over the world discussed about “bioproduction in the sense of bioeconomy” and took the chance for chat with our project staff at the exhibition table. Additionally, CARBAFIN presented its technologies and ideas in the frame of a science flash.
One day after the event, the consortium directly went into its 4th project progress meeting and welcomed the external advisory board for an inspiring stakeholder workshop.
CARBAFIN has released its first newsletter! Let’s take a step backwards in time and look what happened so far. If you don’t want to miss the next edition, feel free to subscribe to our newsletter and get infos as one of the first.